VK-TFS-009H Automatic Plastic Tube Filler Sealer Machine
The machine adopts touch screen and PLC control. The automatic tube feeding, automatic positioning and imported rapid high-efficiency heater and highly stable flow meter form the hot air heating system. It has such features as firm sealing, high speed,no damage to the surface at the sealing place, beautiful and neat sealing shape. The machine can be equipped with filling heads of different specifications to meet the filling requirements of different viscosity. The organic glass dust cover is also provided.
Sealing Method: Hot Air Sealing
Output Speed: 30-60 pieces/min
Dimension: L2500*W1200*H2400mm
This tube filling and sealing machine is widely used in pharmaceutical, cosmetic, food and chemical industries etc. It is applicable in various aluminum plastic compound soft tube, plastic soft tube.
The VK-TFS-009H automatic plastic tube filler sealer machine is designed for filling and sealing plastic tubes, composite tubes, and aluminum-plastic tubes. It boasts a production speed of 50-80 tubes per minute, a filling range of 3-500 ml per tube, and a filling accuracy of ≤±0.5%. The machine features a compact structure, compliance with pharmaceutical machinery industry standards, and components made of high-quality materials like stainless steel and 316L stainless steel. It is suitable for industries such as pharmaceuticals, food, and daily chemicals.
Function:
1. With 12 stations and matching with manipulator, the machine is able to meet different type of tail folding, sealing requirements of Alu tube. It is a multi-purpose machine.
2. Tube feeding, eye marking, tube interior cleaning (optional), material filling, sealing (tail folding), batch number printing, finished products discharging can be performed automatically (the whole procedure).
3. Servo control makes it precise and convenient to adjust the filling amount by touch screen.
4. According to the different length of the tube, height of tube chamber can be adjusted easily by motor. With external reversal feeding system, makes tube charging more convenient and tidy.
5. The mechanical linkage photo sensor precision tolerance is less than 0.2mm. The chromatic aberration scope between tube and eye mark is reduced.
6. Photo-electronic, electric, pneumatic integrative control is applied with the machine. No tube, no filling. It gives an alarm when low pressure occurs. The machine stops automatically if tube error or open the safety door.
7. Three-layer jacket instant heater with inside air heating, it won’t damage the pattern on outer wall of tube and achieves firm and beautiful sealing effect.
Technical parameter:
| Model | VK-TFS-009H |
| Total Power | 2Kw 380V/220V 50Hz |
| Heat sealing power | 3Kw |
| Tube material | Plastic Tube, Laminate Tube |
| Tube diameter(ram) | φ10-φ60 |
| Tube length(mm) | 45-300 (customizable) |
| Filling volume | 5-500ml (Adjustable) |
| Filling accuracy | ≤±0.5% |
| Speed(r/min) | 2.5-7 |
| Product capacity(pc/min) | 30-60 (Adjustable) |
| Air supply | 0.55-0.65Mpa 0.1 m 3 /min |
| Overall dimension | 2500×1200×2400mm |
| Machine weight | 500kg |
Working Process
Automatic tube loading one by one
Color mark orientation and tube detecting
Auto Filling
Hot air heating
Sealing and date coding
Cutting
Ejet out the finished product
Features:
1. High grade operation screen with LCD display and PLC control, easy operation and more humanization By stepless speed adjust, parameter set, output count, pressure index and failure display.
2. Automatically executing tube supply,photocell register, inert gas filling (optiona1), material filling and sealing, batch number printing, final products output.
3. High prevision photocell register, that reduces the chromatic aberration scope.
4. Adjustment parts external in position, position digital display, convenient and accurate adjust (suitable for variable products producing).
5. Mechanical, photoecectrical, electric, pneumatic integrative controlling, reaches no tube no filing function: warning if tube error positioned or pressure too 10w, it will automatic stop while open the protective door.
Application:
The soft tube filler and sealer is suitable for filling ointments, creams, gels and viscous products into plastic tubes, plastic laminated tube, aluminum-plastic laminated tube, etc., and sealing of filled soft tubes by heating the tube's end. The sealed tube end can be available with straight or irregular shape. At the same time, this tube filler and sealer machine is not only applicable to printing lot code on the sealed end, but also trimming the sealed end to make finished products. The tube filling machine can be used for cosmetics packaging, light industry, medical and pharmaceutical packaging and food products.
Note:
Adequate power supply and air pressure must be maintained for optimal performance.
Safety features such as emergency stop buttons, door interlock devices, and overload limit devices should be understood and utilized correctly.
Proper adjustment of various components like the tube slot, filling nozzle, and measurement piston is crucial for efficient operation.
Regular maintenance and cleaning of components like the material barrel, injection port, filling valve, and plunger are necessary for machine longevity and performance.